The defect that escapes most case packing and palletizing lines is not a dropped case or a missed pick—it is a case that reaches the pallet in the wrong orientation. A single rotated case in a layer creates an unstable column, and the pallet that looked square at the top of the layer collapses in transit. This line verifies case orientation at the layer-build station, not at the pick point. After the pattern is formed but before the layer descends onto the pallet, a photoelectric array confirms each case’s leading edge alignment. A misoriented case triggers a re-form cycle at the pattern table rather than a pallet rejection downstream.
The palletizing robot’s gripper is equipped with independent zone vacuum rather than a single manifold. If one case in a multi-case pick fails to seal against the gripper—due to tape flap, surface damage, or partial case collapse—only that zone drops vacuum and the case is released back to the pattern table for re-pick. The remaining cases continue to the pallet. This prevents the common failure where a single bad case causes the entire pick group to be aborted, stopping the line.
For lines running multiple carton sizes, the pattern table is servo-adjustable without manual rail changes. The PLC stores layer patterns per SKU, and the table’s side guides and stop positions move to the stored coordinates when the recipe is recalled. The palletizer’s stacking sequence is also recipe-driven, including slip sheet insertion and interlayer offset patterns. This configuration targets facilities where pallet stability complaints trace back to pattern defects rather than robot accuracy.
Key Technical Features
- Noise Level: ≤78 dB
- Feeding Speed: 30 M/min
- Capacity: 35-150 Bags/min (Per Machine)
- Controller System: PLC
- Power Supply: 1Ph. 220V 50Hz
- Paper Bag Width: 180mm-430mm
- Functions: Dose, Form, Fill, Seal, Cut
- Optional Rejector: Air Blower/Swing Arm/Pusher
Technical Specifications
| Product Name |
Automatic Packaging Line |
| Dimensions |
2300×850×1450mm |
| Capacity |
35-150 Bags/min (Per Machine) |
| Controller System |
PLC |
| Quality Requirement |
250-350g/㎡ (Based on Carton Size) |
| Noise Level |
≤78 dB |
| Optional Rejector |
Air Blower/Swing Arm/Pusher |
| Feeding Speed |
30 M/min |
| Functions |
Dose, Form, Fill, Seal, Cut |
| Warranty |
1 Year, 12 Months |
| Paper Bag Width |
180mm-430mm |
Business Benefits
- Increased Efficiency: Handles high-volume packaging, reducing manual labor and increasing productivity
- Precision and Consistency: PLC controller ensures accurate, uniform packaging, eliminating human error
- Cost-effective Operation: Reduces labor requirements, saving time and operational costs
- Improved Packaging Quality: Provides neat, professional packaging finish that enhances product presentation
- User-friendly Operation: Intuitive interface enables easy operation by any team member
Our Automated Packaging Line is the preferred choice for food packaging plants.
Brand: Waylead
Origin: Shanghai
Applications: Suitable for muffins, biscuits, bread, and similar bakery products in food production factories and industrial bakeries
Are you tired of tedious and time-consuming packaging processes? Let Waylead's Automatic Packaging Line revolutionize your production line and save you both time and money!
Packaging and Shipping
Each component undergoes meticulous packaging with robust boxes and generous padding to prevent damage during transit. We offer multiple shipping options including standard ground shipping, expedited shipping for local orders, and air/sea freight for international deliveries.
Frequently Asked Questions
What is the brand name of this product?
Waylead
Where is this product made?
Shanghai, China
What type of packaging can this line handle?
This line handles various packaging types including boxes, bottles, and bags
What is the speed of this packaging line?
The speed can be adjusted according to specific production needs
Does this packaging line have safety features?
Yes, equipped with safety sensors and emergency stop buttons for operator protection
Product Keywords: Pastry packaging line, Bakery automatic packaging machine, Automatic baking packaging line, Muffin packaging line, Baking product packaging system
